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Rudik [331]
3 years ago
14

What are the general principles of DFA? What are the steps to minimize the number of parts for an assembly?

Engineering
1 answer:
BigorU [14]3 years ago
6 0

Answer Explanation : The general principles for design for assembly (DFA) are,

  • MINIMIZE NUMBER OF COMPONENT
  • USE STANDARD COMMERCIALLY AVAILABLE COMPONENTS
  • USE COMMON PARTS ACROSS PRODUCT LINES
  • DESIGN FOR EASE OF PART FABRICATION
  • DESIGN PARTS WITH TOLERANCE THAT ARE WITHIN PROCESS CAPABILITY
  • MINIMIZE USE OF FLEXIBLE COMPONENT
  • DESIGN FOR EASE OF ASSEMBLY
  • USE MODULAR DESIGN
  • REDUCE ADJUSTMENT REQUIRED

STEPS TO MINIMIZE THE NUMBER OF PARTS

  • USE OF INCORPORATE HINGS
  • USE OF INTEGRAL SPRINGS
  • USE OF SNAP FITS
  • USE OF GUIDES BEARINGS
  • USE OF COVERS

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Solnce55 [7]

Answer:

a) 2.18 m/s^2

b) 9.83 m/s

Explanation:

The flywheel has a moment of inertia

J = m * k^2

Where

J: moment of inertia

k: radius of gyration

In this case:

J = 144 * 0.45^2 = 29.2 kg*m^2

The block is attached through a wire that is wrapped around the wheel. The weight of the block causes a torque.

T = p * r

r is the radius of the wheel.

T = m1 * g * r

T = 18 * 9.81 * 0.6 = 106 N*m

The torque will cause an acceleration on the flywheel:

T = J * γ

γ = T/J

γ = 106/29.2 = 3.63 rad/s^2

SInce the block is attached to the wheel the acceleration of the block is the same as the tangential acceleration at the eddge of the wheel:

at = γ * r

at = 3.63 * 0.6 = 2.81 m/s^2

Now that we know the acceleration of the block we can forget about the flywheel.

The equation for uniformly accelerated movement is:

X(t) = X0 + V0*t + 1/2*a*t^2

We can set a frame of reference that has X0 = 0, V0 = 0 and the X axis points in the direction the block will move. Then:

X(t) = 1/2*a*t^2

Rearranging

t^2 = 2*X(t)/a

t = \sqrt{\frac{2*X(t)}{a}}

t = \sqrt{\frac{2*18}{2.81}} = 3.6 s

It will reach the 1.8 m in 3.6 s.

Now we use the equation for speed under constant acceleration:

V(t) = V0 + a*t

V(3.6) = 2.81 * 3.6 = 9.83 m/s

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