Answer:
a) 
b) 
Explanation:
From the question we are told that:
Cast-iron block Dimension:
Length
Width 
Feed
Depth 
Diameter 
Number of cutting teeth 
Rotation speed 
Generally the equation for Approach is mathematically given by



Therefore
Effective length is given as



a)
Generally the equation for Machine Time is mathematically given by

Where



Therefore


b)
Generally the equation for Material Removal Rate. is mathematically given by



Answer:
Explanation:
The detailed steps and appropriate calculation with analysis is as shown in the attachment.
Answer:
Part 1: It would be a straight line, current will be directly proportional to the voltage.
Part 2: The current would taper off and will have negligible increase after the voltage reaches a certain value. Graph attached.
Explanation:
For the first part, voltage and current have a linear relationship as dictated by the Ohm's law.
V=I*R
where V is the voltage, I is the current, and R is the resistance. As the Voltage increase, current is bound to increase too, given that the resistance remains constant.
In the second part, resistance is not constant. As an element heats up, it consumes more current because the free sea of electrons inside are moving more rapidly, disrupting the flow of charge. So, as the voltage increase, the current does increase, but so does the resistance. Leaving less room for the current to increase. This rise in temperature is shown in the graph attached, as current tapers.
Complete question:
A structural component in the form of a wide plate is to be fabricated from a steel alloy that has a plane strain fracture toughness of 98.9 MPa root m (90 ksi root in.) and a yield strength of 860 MPa (125,000 psi). The flaw size resolution limit of the flaw detection apparatus is 3.0 mm (0.12 in.). If the design stress is one-half of the yield strength and the value of Y is 1.0, determine whether or not a critical flaw for this plate is subject to detection.
Answer:
Since the flaw 17mm is greater than 3 mm the critical flaw for this plate is subject to detection
so that critical flow is subject to detection
Explanation:
We are given:
Plane strain fracture toughness K 
Yield strength Y = 860 MPa
Flaw detection apparatus = 3.0mm (12in)
y = 1.0
Let's use the expression:

We already know
K= design
a = length of surface creak
Since we are to find the length of surface creak, we will make "a" subject of the formula in the expression above.
Therefore
![a= \frac{1}{pi} * [\frac{k}{y*a}]^2](https://tex.z-dn.net/?f=%20a%3D%20%5Cfrac%7B1%7D%7Bpi%7D%20%2A%20%5B%5Cfrac%7Bk%7D%7By%2Aa%7D%5D%5E2%20)
Substituting figures in the expression above, we have:
![= \frac{1}{pi} * [\frac{98.9 MPa \sqrt{m}} {10 * \frac{860MPa}{2}}]^2](https://tex.z-dn.net/?f=%20%3D%20%5Cfrac%7B1%7D%7Bpi%7D%20%2A%20%5B%5Cfrac%7B98.9%20MPa%20%5Csqrt%7Bm%7D%7D%20%7B10%20%2A%20%5Cfrac%7B860MPa%7D%7B2%7D%7D%5D%5E2)
= 0.0168 m
= 17mm
Therefore, since the flaw 17mm > 3 mm the critical flow is subject to detection