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wel
3 years ago
15

A spherical container made of steel has 20 ft outer diameter and wal thickness of 1/2 inch. Knowing the internal pressure is 50

psi, estimate the maximum normal stress and the maximum shearing stress in the container
Engineering
1 answer:
anastassius [24]3 years ago
5 0

Answer:

maximum normal stress = 5975 psi

maximum shear stress = 2987.50 psi

Explanation:

Given data

dia = 20 ft

wall thickness = 1/2 inch

internal pressure  = 50 psi

To find out

the maximum normal stress and the maximum shearing stress

Solution

By the Mohr's circle we will find out shear stress

first we calculate inner radius

i.e. r = (diameter/2) - t

r = (20 × 12 in )/2 - ( 1/2 )

r =  120 - 0.5 = 119.5 inch

Now we find out maximum normal stress by given formula

normal stress = ( internal pressure× r ) / 2 t

normal stress = ( 50×119.5 ) / 2 × 0.5

maximum normal stress = 5975 psi

and minimum normal stress is 0, due to very small radius

and maximum shear stress will be

shear stress = ( maximum normal stress - minimum normal stress ) / 2

shear stress = ( 5975- 0 ) / 2

maximum shear stress = 2987.50 psi

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Among all three tools, the ceramic tool is taking the least time for the production of a batch, however, machining from the HSS tool is taking the highest time.

Explanation:

The optimum cutting speed for the minimum cost

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Where,

C,n = Taylor equation parameters

T_h =Tool changing time in minutes

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On comparing with the Taylor equation VT^n=C,

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T= \left[ \left(T_t+\frac{C_e}{C_m}\right)\left(\frac{1}{n}-1\right)\right]}\;\cdots(ii)

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Part diameter: D=73 mm =73\times 10^{-3} m

Part length: l=250 mm=250\times 10^{-3} m

Feed: f=0.30 mm/rev= 0.3\times 10^{-3} m/rev

Depth of cut: d=3.5 mm

For the HSS tool:

Tool cost is $20 and it can be ground and reground 15 times and the grinding= $2/grind.

So, C_e= \$20/15+2=\$3.33/edge

Tool changing time, T_t=3 min.

C= 80 m/min

n=0.130

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V_{opt}= \frac {80}{\left[ \left(3+\frac{3.33}{0.667}\right)\left(\frac{1}{0.13}-1\right)\right]^{0.13}}

\Rightarrow 47.7 m/min

(b) From equation (ii), the tool life,

T=\left(3+\frac{3.33}{0.667}\right)\left(\frac{1}{0.13}-1\right)\right]}

\Rightarrow T=53.4 min

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where,

T_m= Machining time for one part

n_p= Number of pieces cut in one tool life

T_m= \frac{l}{fN} min, where N=\frac{V_{opt}}{\pi D} is the rpm of the spindle.

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C_c= C_mT_c+\frac{C_e}{n_p}

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(e) Total time to complete the batch= Sum of setup time and production time for one batch

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(f) The proportion of time spent actually cutting metal

=\frac{50\times4.01}{457}=0.4387=43.87\%

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Cost per edge,

C_e= \$8/6=\$1.33/edge

Tool changing time, T_t=1min

C= 650 m/min

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V_{opt}= \frac {650}{\left[ \left(1+\frac{1.33}{0.667}\right)\left(\frac{1}{0.3}-1\right)\right]^{0.3}}=363m/min [from(i)]

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C_e= \$10/6=\$1.67/edge

T_t-1min

C= 3500 m/min

n=0.6

(a) Cutting speed:

V_{opt}= \frac {3500}{\left[ \left(1+\frac{1.67}{0.667}\right)\left(\frac{1}{0.6}-1\right)\right]^{0.6}}

\Rightarrow V_{opt}=2105 m/min

(b) Tool life,

T=\left[ \left(1+\frac{1.67}{0.667}\right)\left(\frac{1}{0.6}-1\right)\right]=2.33 min

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T_c=T_h+T_m+\frac{T_t}{n_p}

\Rightarrow T_m=\frac{\pi \times 73 \times 250\times 10^{-6}}{0.3\times 10^{-3}\times 2105}=0.091 min/pc

n_p=\frac {2.33}{0.091}=25.6

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T_c=2.5+0.091+\frac{1}{25}=2.63 min/pc

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C_c= C_mT_c+\frac{C_e}{n_p}

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