Question

A motor car shaft consists of a steel tube 30 mm internal diameter and 4 mm thick. The engine develops 10 kW at 2000 r.p.m. Find the maximum shear stress in the tube when the power is transmitted through a 4: 1 gearing.

Answer 1

The maximum shear stress in the tube when the power is transmitted through a 4: 1 gearing is 28.98 MPa.

What is power?

Power is the energy transferred per unit time.

Torque is find out by

P = 2πNT/60

10000 = 2π x 2000 x T / 60

T =47.74 N.m

The gear ratio Ne / Ns =4/1

Ns =2000/4 = 500

Ts =Ps x 60/(2π x 500)

Ts =190.96 N.m

Maximum shear stress τ = 16/π x (T / (d₀⁴ - d₁⁴))

τ max =T/J x D/2
where d₁ = 30mm = 0.03 m

           d₀ = 30 +(2x 4) = 38mm =0.038 m

Substitute the values into the equation, we get

τ max = 16 x 190.96 x 0.038 /π x (0.038⁴ - 0.03⁴)

τ max = 28.98 MPa.

Thus, the maximum shear stress in the tube is 28.98 MPa.

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