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RideAnS [48]
3 years ago
12

A solid cylindrical workpiece made of 304 stainless steel is 150 mm in diameter and 100 mm is high. It is reduced in height by 5

0%, at room temperature, by open-die forging with flat dies. Assume that the coefficient of friction is 0.2. Calculate the forging force at the end of the stroke.
Engineering
1 answer:
goblinko [34]3 years ago
7 0

Answer:

45.3 MN

Explanation:

The forging force at the end of the stroke is given by

F = Y.π.r².[1 + (2μr/3h)]

The final height, h is given as h = 100/2

h = 50 mm

Next, we find the final radius by applying the volume constancy law

volumes before deformation = volumes after deformation

π * 75² * 2 * 100 = π * r² * 2 * 50

75² * 2 = r²

r² = 11250

r = √11250

r = 106 mm

E = In(100/50)

E = 0.69

From the graph flow, we find that Y = 1000 MPa, and thus, we apply the formula

F = Y.π.r².[1 + (2μr/3h)]

F = 1000 * 3.142 * 0.106² * [1 + (2 * 0.2 * 0.106/ 3 * 0.05)]

F = 35.3 * [1 + 0.2826]

F = 35.3 * 1.2826

F = 45.3 MN

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A furnace wall composed of 200 mm, of fire brick. 120 mm common brick 50mm 80% magnesia and 3mm of steel plate on the outside. I
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Answer:

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  • common brick / magnesia : 1019 °C
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  • heat loss: 4644 kJ/m^2/h

Explanation:

The thermal resistance (R) of a layer of thickness d given in °C·m²·h/kJ is ...

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  R₁ = 0.200/4 = 0.05 °C·m²·h/kJ

  R₂ = 0.120 2.8 = 3/70 °C·m²·h/kJ

  R₃ = 0.05/0.25 = 0.2 °C·m²·h/kJ

  R₄ = 0.003/240 = 1.25×10⁻⁵ °C·m²·h/kJ

So, the total thermal resistance is ...

  R₁ +R₂ +R₃ +R₄ = R ≈ 0.29286 °C·m²·h/kJ

__

The rate of heat loss is ΔT/R = (1450 -90)/0.29286 = 4643.70 kJ/(m²·h)

__

The temperature drops across the various layers will be found by multiplying this heat rate by the thermal resistance for the layer:

  fire brick: (4543.79 kJ/(m²·h))(0.05 °C·m²·h/kJ) = 232 °C

so, the fire brick interface temperature at the common brick is ...

  1450 -232 = 1218 °C

For the next layers, the interface temperatures are ...

  common brick to magnesia = 1218 °C - (3/70)(4643.7) = 1019 °C

  magnesia to steel = 1019 °C -0.2(4643.7) = 90.06 °C

_____

<em>Comment on temperatures</em>

Most temperatures are rounded to the nearest degree. We wanted to show the small temperature drop across the steel plate, so we showed the inside boundary temperature to enough digits to give the idea of the magnitude of that.

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