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Leona [35]
3 years ago
13

Problem 9.11 A structural component in the form of a wide plate is to be fabricated from a steel alloy that has a plane strain f

racture toughness of 92 MPa m (klein.)) and a yield strength of 900 MPa (65270 psi). The flaw size resolution limit of the flaw detection apparatus is 3 mm (0.1181 in.). (a) If the design stress is one-half of the yield strength and the value of Y is 1.15, what is the critical flaw length
Engineering
1 answer:
BabaBlast [244]3 years ago
5 0

Answer:

the critical flaw length is 10.06 mm

Explanation:

Given the data in the question;

plane strain fracture toughness K_{tc = 92 Mpa√m

yield strength σ_y = 900 Mpa

design stress is one-half of the yield strength ( 900 Mpa / 2 ) 450 Mpa

Y = 1.15

we know that;

Critical crack length a_c = 1/π( K_{tc / Yσ )²

we substitute

a_c = 1/π( 92 Mpa√m / (1.15 × 450 Mpa  )²

a_c = 1/π( 92 Mpa√m / (517.5 Mpa  )²

a_c = 1/π( 0.177777  )²

a_c = 1/π( 0.03160466 )

a_c = 0.01006 m = 10.06 mm

Therefore, the critical flaw length is 10.06 mm

{ a_c = ( 10.06 mm ) > 3 mm

The critical flow is subject to detection

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Chaplets are used to support a sand core inside a sand mold cavity. The design of the
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a) 2 chaplets

b) 9 chaplets

Explanation:

Before we can determine the minimum number of chaplets that should be placed beneath and above the core, we must know the mass of the sand used to make the surface of the mold cavity as well as the mass of the steel metal poured inside the mold.

Density is defined as the ratio of mass of a substance to its density.

Density = Mass/Volume

For the STEEL:

Density of steel = 7.82g/cm³

Volume = volume of the core = 5450cm³

Mass = Density × Volume

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Mass of steel in kg = 42.619kg

For the SAND:

Density of sand = 1.6g/cm³

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Mass = Density × Volume

Mass of sand = 1.6×5450

Mass of sand = 8720g

Mass of sand in kg = 8.72kg

a) Since the the chaplet support the sand from beneath the core, and each chaplet weighs 45N, we need to know the amount of force possessed by the sand.

Since the mass of the sand is 87.2kg

Weight = mass × acceleration due to gravity

Weight = 8.72×9.81

Weight of sand used to mold the core = 85.54N

Since 1 chaplet weighs 45N

This means that (85.54N/45N) i.e 1.9 which is approximately 2 chaplets must be placed beneath the core to sustain it before the steel metal is poured.

b) Since the metal poured in the core is steel, this means that the chaplet placed above the core must be able to withstand the strength of the steel.

Weight of steel = mass of steel × acceleration due to gravity

Weight of steel = 42.619×9.81

Weight of steel = 418.09N

Since one chaplet weigh 45N, the amount of chaplets that must be placed above the core is;

418.09/45

= 9.3

Therefore the minimum number of chaplets that should be placed above the core after pouring steel metal is 9chaplets.

4 0
3 years ago
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