Answer:
The shear plane angle and shear strain are 28.21° and 2.155 respectively.
Explanation:
(a)
Orthogonal cutting is the cutting process in which cutting direction or cutting velocity is perpendicular to the cutting edge of the part surface.
Given:
Rake angle is 12°.
Chip thickness before cut is 0.32 mm.
Chip thickness is 0.65 mm.
Calculation:
Step1
Chip reduction ratio is calculated as follows:
r = 0.4923
Step2
Shear angle is calculated as follows:
Here, is shear plane angle, r is chip reduction ratio and
is rake angle.
Substitute all the values in the above equation as follows:
Thus, the shear plane angle is 28.21°.
(b)
Step3
Shears train is calculated as follows:
.
Thus, the shear strain rate is 2.155.