There are 20 forging presses in the forge shop of a small company. The shop produces batches of forgings requiring a setup time
1 answer:
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Answer:
Explanation:
Given:-
- The diameter of the cylinder, d = 50 mm.
- The compressive load, F = 80 KN.
Solution:-
- We will form a 3-dimensional coordinate system. The z-direction is along the axial load, and x-y plane is categorized by lateral direction.
- Next we will write down principal strains ( εx, εy, εz ) in all three directions in terms of corresponding stresses ( σx, σy, σz ). The stress-strain relationships will be used for anisotropic material with poisson ratio ( ν ).
εx = - [ σx - ν( σy + σz ) ] / E
εy = - [ σy - ν( σx + σz ) ] / E
εz = - [ σz - ν( σy + σx ) ] / E
- First we will investigate the "no-restraint" case. That is cylinder to expand in lateral direction as usual and contract in compressive load direction. The stresses in the x-y plane are zero because there is " no-restraint" and the lateral expansion occurs only due to compressive load in axial direction. So σy= σx = 0, the 3-D stress - strain relationships can be simplified to:
εx = [ ν*σz ] / E
εy = [ ν*σz ] / E
εz = - [ σz ] / E .... Eq 1
- The "restraint" case is a bit tricky in the sense, that first: There is a restriction in the lateral expansion. Second: The restriction is partial in nature, such, that lateral expansion is not completely restrained but reduced to half.
- We will use the strains ( simplified expressions ) evaluated in " no-restraint case " and half them. So the new lateral strains ( εx', εy' ) would be:
εx' = - [ σx' - ν( σy' + σz ) ] / E = 0.5*εx
εx' = - [ σx' - ν( σy' + σz ) ] / E = [ ν*σz ] / 2E
εy' = - [ σy' - ν( σx' + σz ) ] / E = 0.5*εy
εx' = - [ σy' - ν( σx' + σz ) ] / E = [ ν*σz ] / 2E
- Now, we need to visualize the "enclosure". We see that the entire x-y plane and family of planes parallel to ( z = 0 - plane ) are enclosed by the well-fitted casing. However, the axial direction is free! So, in other words the reduction in lateral expansion has to be compensated by the axial direction. And that compensatory effect is governed by induced compressive stresses ( σx', σy' ) by the fitting on the cylinderical surface.
- We will use the relationhsips developed above and determine the induced compressive stresses ( σx', σy' ).
Note: σx' = σy', The cylinder is radially enclosed around the entire surface.
Therefore,
- [ σx' - ν( σx'+ σz ) ] = [ ν*σz ] / 2
σx' ( 1 - v ) = [ ν*σz ] / 2
σx' = σy' = [ ν*σz ] / [ 2*( 1 - v ) ]
- Now use the induced stresses in ( x-y ) plane and determine the new axial strain ( εz' ):
εz' = - [ σz - ν( σy' + σx' ) ] / E
εz' = - { σz - [ ν^2*σz ] / [ 1 - v ] } / E
εz' = - σz*{ 1 - [ ν^2 ] / [ 1 - v ] } / E ... Eq2
- Now take the ratio of the axial strains determined in the second case ( Eq2 ) to the first case ( Eq1 ) as follows:
... Answer
Answer:
23.3808 kW
20.7088 kW
Explanation:
ρ = Density of oil = 800 kg/m³
P₁ = Initial Pressure = 0.6 bar
P₂ = Final Pressure = 1.4 bar
Q = Volumetric flow rate = 0.2 m³/s
A₁ = Area of inlet = 0.06 m²
A₂ = Area of outlet = 0.03 m²
Velocity through inlet = V₁ = Q/A₁ = 0.2/0.06 = 3.33 m/s
Velocity through outlet = V₂ = Q/A₂ = 0.2/0.03 = 6.67 m/s
Height between inlet and outlet = z₂ - z₁ = 3m
Temperature to remains constant and neglecting any heat transfer we use Bernoulli's equation
Work done by pump
∴ Power input to the pump 23.3808 kW
Now neglecting kinetic energy
Work done by pump
∴ Power input to the pump 20.7088 kW