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Anit [1.1K]
3 years ago
12

The end of a large tubular workpart is to be faced on a NC vertical boring mill. The part has an outside diameter of 38.0 in and

inside diameter of 24.0 in. If the facing operation is performed at a rotational speed = 40 rev/min, feed = 0.015 in/rev, and depth = 0.180 in, determine: (a) the cutting time to complete the facing operation, (b) the cutting speeds and metal removal rates at the beginning and end of the cut.

Engineering
1 answer:
nata0808 [166]3 years ago
5 0

Answer:

(a) the cutting time to complete the facing operation = 11.667mins

b) the cutting speeds and metal removal rates at the beginning= 12.89in³/min and end of the cut. = 8.143in³/min

Explanation:

check attached files below for answer.

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\epsilon _{1,2} =\frac{\epsilon_x + \epsilon_y}{2}  \pm \sqrt{(\frac{\epsilon_x + \epsilon_y}{2} )^2 + (\frac{\gamma_xy}{2})^2} \\\\\epsilon _{1,2} =\frac{-300 \times 10^{-6} + 0}{2}  \pm \sqrt{(\frac{-300 \times 10^{-6}+ 0}{2}) ^2 + (\frac{150 \times 10^-6}{2})^2}\\\\\epsilon _{1,2} = -150 \times 10^{-6}  \pm 1.67 \times 10^{-4}

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tan 2 \theta_p = \frac{\gamma_xy}{\epsilon_x - \epsilon_y} \\\\tan 2 \theta_p = \frac{150 \times 10^{-6}}{-300 \times 10^{-6}-\ 0}\\\\tan 2 \theta_p = -0.5

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To determine the direction of ε₁ and ε₂

\epsilon _{x' }=\frac{\epsilon_x + \epsilon_y}{2}  + \frac{\epsilon_x -\epsilon_y}{2} cos2\theta  + \frac{\gamma_xy}{2}sin2\theta \\\\\epsilon _{x'} =\frac{-300 \times 10^{-6}+ \ 0}{2}  + \frac{-300 \times 10^{-6} -\ 0}{2} cos(-26.56)  + \frac{150 \times 10^{-6}}{2}sin(-26.56)\\\\

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Therefore θ₁= -13.28° and  θ₂=76.72°  

b. maximum in-plane shear strain

\gamma_{max \ in \ plane} =2\sqrt{(\frac{\epsilon_x + \epsilon_y}{2} )^2 + (\frac{\gamma_xy}{2})^2} \\\\\gamma_{max \ in \ plane} = 2\sqrt{(\frac{-300 *10^{-6} + 0}{2} )^2 + (\frac{150 *10^{-6}}{2})^2}

=3.335 *10^-4

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ε(avg) =150 *10^-6

orientation of γmax

tan 2 \theta_s = \frac{-(\epsilon_x - \epsilon_y)}{\gamma_xy} \\\\tan 2 \theta_s = \frac{-(-300*10^{-6} - 0)}{150*10^{-6}}

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\gamma _{x'y' }=  - \frac{\epsilon_x -\epsilon_y}{2} sin2\theta  + \frac{\gamma_xy}{2}cos2\theta \\\\\gamma _{x'y' }=  - \frac{-300*10^{-6} - \ 0}{2} sin(63.42)  + \frac{150*10^{-6}}{2}cos(63.42)

= 1.67 *10^-4

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